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ELECTRICAL MAINTENANCE

AC INDUCTION MOTOR MAINTENANCE
AC / DC Machines.
ELECTRICAL CABLES AND JOINING PROCEDURES
ELECTRICAL TEST EQUIPMENT
THE ANALOGUE OSCILLOSCOPE
LEAD ACID BATTERIES
LIGHT DUTY HAND SOLDERING

 


Title: AC INDUCTION MOTOR MAINTENANCE    

Code: ACI: Produced by Tech AV
Series content: 4 x Video tapes 1x Instructors' manual 1x Trainee workbook.
Suitable for: Modern Apprenticeships, NVQ Trainees, Operators, Maintenance Personnel.

ACI-1: AN OVERVIEW OF THE THREE PHASE INDUCTION MOTOR.
Training objectives:
Identify by name the components of a squirrel cage motor.
Describe the basic operating principle of a typical 3 phase induction motor.
Describe the information given on a motors name plate.
Calculate motor slip factor.

ACI-2: ROUTINE MOTOR MAINTENANCE.
Training objectives:
Demonstrate the procedures for performing routine maintenance on three phase squirrel cage induction motors.

ACI-3: ELECTRICAL TESTING AND INSPECTION
Training objectives:
Demonstrate the inspection procedure on an induction motor.
Demonstrate the testing procedure on an induction motor.
Describe three methods of drying motors.

ACI-4: MOTOR SERVICE
Training objectives:
Demonstrate the dismantling procedure
Demonstrate the component inspection procedure
Demonstrate bearing replacement procedures
Demonstrate assembling procedure

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Title: AC / DC Machines.    

Code: ADM: Produced by Tech AV
Series content: 3 x Video tapes 1x Instructors' manual 1x Trainee workbook.
Suitable for: Modern Apprenticeships, NVQ Trainees, Operators, Maintenance Personnel.

ADM1: SINGLE PHASE CAPACITOR MOTORS.
This programme covers the following motors:
Capacitor Start Induction Motors
Capacitor Run Induction Motors
Capacitor Start / Run Induction Motors:
Training objectives:
Name the main parts and functions.
Describe the basic operating procedures.
Perform basic electrical tests - i.e.
continuity and insulation tests of run winding,
continuity and insulation tests of start winding and capacitors.
Perform basic mechanical checks.

ADM2: THREE PHASE MOTORS.
This programme covers the following motors:
Squirrel Cage Induction Motor.
Slip-ring Motor.
Training objectives:
Name the main parts and functions.
Describe the basic operating procedures.
Perform basic electrical tests - i.e.
continuity and insulation tests of windings,
continuity and insulation tests between windings and earth.
Checks made to brush gear.
Perform basic mechanical checks.

ADM3: OVERVIEW OF DC MOTORS & GENERATORS.
Training objectives:
Name the main parts and functions (armature, frame/stator, brush gear).
Describe the basic operating principles of the DC Motor & DC Generator.
Explain motor classification (series-wound, shunt-wound, compound motors).
Perform basic electrical tests - i.e. continuity tests including terminal (winding) identification insulation tests between series & shunt windings testing armature circuit (armature, interpoles & brush-gear).
Perform basic mechanical checks.

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Title: ELECTRICAL CABLES AND JOINING PROCEDURES  

Code: ECO, MVJ, LVJ: Produced by Tech AV
Series content: 10 x Video tapes, 3 x Trainee workbooks.
Suitable for: Electrical Trainees.

ECO-1: AN OVERVIEW OF CABLES AND JOINTING PROCEDURES
Training objectives:
An overview of cables and the principles of cable preparation for joining and terminating.

MVJ - 1: P.L.S.T.S. STRAIGHT JOINT
Training objectives:
Moisture testing.
Cable-end preparation.
Jointing.
Plumbing.
Joint encasing on Medium Voltage P.L.S.T.S.cable.

MVJ-2: P.L.S.T.S. HEAT SHRINK TERMINATION
Training objectives:
Moisture testing.
Cable-end preparation.
Plumbing.
Fitting a typical heat shrink kit.
Termination preparation on Medium Voltage P.L.S.T.S. cable.

MVJ - 3: P.L.S.T.S. COLD SHRINK TERMINATION
Training objectives:
Moisture testing.
Cable-end preparation.
Plumbing.
Fitting a typical heat shrink kit on Medium Voltage P.L.S.T.S. cable.

MVJ - 4: X.L.P.E. STRAIGHT JOINT
Training objectives:
Jointing a medium Voltage Cross-linked Polyethylene insulated cable.

MVJ - 5: X.L.P.E. INDOOR / OUTDOOR TERMINATION
Training objectives:
Cable-end preparation.
Fitting a typical termination kit.
Termination preparation on a Medium Voltage Cross-linked Polyethylene insulated cable.


LVJ - 1: RESIN CAST JOINT (LOW VOLTAGE)
Training objectives:
Cable-end preparation.
Jointing.
Fitting a typical resin cast joint on Low Voltage PVC insulated cables.

LVJ - 2: HEAT SHRINK JOINT (LOW VOLTAGE)
Training objectives:
Cable-end preparation
Jointing
Fitting a typical heat shrink joint on Low Voltage PVC insulated cables.

LVJ - 3: PRATLEY GLANDS (LOW VOLTAGE)
Training objectives:
Cable preparation.
Fitting of compression glands and fitting of armour gripping glands.
ECC and cable earthing via glands.
LVJ - 4: PRATLEY (JUNCTION) BOXES
Training objectives:
Ezee-fit.
Armoured cables.
Unarmoured cables.
Reducing kits.
Various accessories and maintenance tips.

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Title: ELECTRICAL TEST EQUIPMENT    

Code: ETE: Produced by Tech AV
Series content: 4 x Video tapes, 1x Instructors manual 1x Trainee workbook
Suitable for: Electrical Trainees, Electrical Maintenance Personnel.

ETE - 1: AN OVERVIEW OF ELECTRICAL TEST EQUIPMENT
Training objectives:
Identify voltmeter, ammeter, ohmmeter,
multimeters, live line testers and earth leakage tester.
Describe the purpose of each instrument.
Describe basic safety aspects for using above mentioned equipment.

ETE - 2: USING AND READING METERS
Training objectives:
Use and read both digital and analogue type multimeters in typical situations.
Maintain multimeters.

ETE - 3: USING AND READING INSULATION TESTERS
Training objectives:
Use and read insulation testers in a typical situation.

ETE - 4: USING AND READING PROBE AND EARTH LEAKAGE TESTERS
Training objectives:
Use and read live line testers.
Use and read earth leakage testers.
Diagnose basic faults in a circuit.

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Title: THE ANALOGUE OSCILLOSCOPE

Code: ETE5: Produced by Tech AV
Series content: 3 x Video tapes, 1 x Trainee workbook.
Suitable for: Electrical Trainees, Electrical Maintenance Personnel, Electronic Students.

PART 1: SET-UP AND ADJUSTMENTS.
Training objectives:
Prepare a 20 MHz analogue type oscilloscope.
Identify the controls used on a typical instrument.

PART 2: SINGLE CHANNEL MEASUREMENTS
Training objectives:
Prepare the probe for measurement.
Read amplitude / voltage measurements.
Read the time / frequency measurement.
Calculate the pulse width and duty cycle.
Calculate the rise and fall time.

PART 3: DUAL CHANNEL OPERATIONS
Training objectives:
Describe and perform dual channel operations.
Describe and perform additive and difference operations.
Describe and perform phase difference measurements.
Describe lissajous patterns.
Describe x-y operations.
Describe and perform triggering techniques.
Describe the correct and safe care of an oscilloscope.

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Title: LEAD ACID BATTERIES

Code: LAB: Produced by Tech AV
Series content: 3 x Video tapes, 1 x Instructors manual, 1 x Trainee workbook.
Suitable for: Auto Electricians, Electricians, Vehicle Operators.

LAB - 1: AN OVERVIEW OF BATTERIES
Training objectives:
Typical applications and uses.
Battery nomenclature.
Battery construction.
Battery operating principles.
Safety with batteries.

LAB - 2: BATTERY CARE AND MAINTENANCE
Training objectives:
Battery securing.
Cleaning batteries.
Attending to terminal posts.
Topping up electrolyte.
Basic fault finding.
Charging / replacing batteries.

LAB -3: BATTERY TESTING AND FAULT DIAGNOSIS
Training objectives:
Specific gravity test and conclusions.
Load test procedures.
Charging methods and equipment.
Safety aspects on testing and charging.

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Title: LIGHT DUTY HAND SOLDERING

Code: LDS: Produced by Tech AV
Series content: 2 x Video tapes, 1 x Trainee workbook.
Suitable for: Electrical Trainees, Electrical Maintenance Personnel, Electronic Students.

LDS - 1: LIGHT DUTY HAND SOLDERING PART 1
Training objectives:
Identify and prepare light duty soldering equipment.
Identify and select the correct solder type to be used.
Maintain soldering-iron tips.
Make a straight soldered connection (wire to wire).
Solder a screened cable to a connector (audio).
Solder a multi-core cable to a multi-pin connector (D-type).
Identify typical soldering faults.

LDS - 2: LIGHT DUTY HAND SOLDERING PART 2
Training objectives:
Heat sink sensitive components.
Properly prepare components to be mounted onto PC boards.
Solder components onto PC boards.
Recognise common soldering faults.
De-solder components from PC boards.
Carry out some maintenance to PC boards.

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